Saturday, August 31, 2013

Working that body...

Now I'm determined! I'm about halfway through routing out the body of the guitar. Here's how I got there:

First off, I taped some double sided tape onto the template so that I could line it up and fasten it onto the body. There are also a couple more holes in the template; those are just for the electronics.


Here it is attached to the body blank:


Then, the daunting task of routing the body began. The holes in the template were cut 3/32 of an inch larger than I intended the actual cavities in the body to end up. This is because the router bit needs a guide, which offsets the bit 3/32 of an inch from the template. This is what it looks like:



Then, I cut it!


It was a lengthy process, because the bit only liked to cut down about a 5/8 of an inch at a time, so I had to do two passes to route out the switch cavity and the pickup cavity.


The next challenge is routing out the outside. Since the bit has a bearing guide instead of an offset base guide, I am forced to cut down a full inch at a time. Because I will be cutting so much away at a time, I decided to do a pass around the guitar with a band saw leaving about a quarter inch of space so the router bit will only be doing half of the work.


This is where my adventure stops for the day, but I plan to do some more work tomorrow!

Saturday, August 24, 2013

Oh my...

Whew! I can't believe it's been so long since I posted! I haven't been working on this project as much as I would have like to because of college applications and hiking vacations. Now that I'm a bit more under control, I have, however started to work on the project again. I haven't failed yet!

I had my dad print the design for the guitar full scale at his work so that I could cut the template out with ease. Also next to the design is my dad's Fender Bullet (not the Squier version, the real deal) for comparison of size.


It looked like everything was going to fit just fine, so I sprayed some Super 77 onto a 1/4" piece of plywood and pasted the design on top. I then cut the design using a jigsaw, sanded the edges down until no imperfections could be seen or felt, and drilled out the holes where the neck attaches and ended up with this.



I took these photos now just to see what the guitar would look like. The next step is to cut out all of the other places on the template where I will be routing on the real piece of Alder Wood!